Thursday, October 27, 2022

Alfa GTV6 Coolant Fan Switch

 Alfa GTV6 Coolant Fan Switch

The Alfa Romeo GTV6 uses a coolant fan switch in the radiator to turn the fans on and off.  This 2-prong switch is located on the driver's side of the radiator, just above the lower radiator hose. When the temperature of the coolant leaving the radiator reaches a set point, the contacts close in the switch and fans turn on.


Alfa GTV6 Radiator Fan Switch

The thermostat on an Alfa GTV6 begins to open up at 176°F (80° C).  The coolant fan switch in the radiator turns the fans on at 183.2° - 190.4 ° F (84-88° C).  A coolant temperature sensor in the thermostat housing controls the temperature gauge in the car and turns on the overheat warning light at 221°F (105°C). 


Alfa GTV6 fan switch washers

My Alfa GTV6's radiator coolant fan switch is marked to turn on at 187° F (86° C)  and turn off at 169°F (76°C). When you install this switch, use a new 22MM aluminum sealing washer. By the way, this is the same size as the GTV6's oil drain plug washer, so you may have one. The wrench size is 1 1/8 inch or 29mm. Alfa Romeo also recommends using anti-seize on the threads to help sealing.

Alfa Romeo GTV6 Radiator Cooling Fan Switch Specs

  • Temperature: 183.2 - 190.4 ° F (84-88° C)
  • Tightening Torque: 14.5 - 18.1 ft.lb (20 - 25 Nm)
  • Wrench Size: 29mm or 1 1/8 inch
  • Thread Size: 22x1.5mm Thread size
  • Sealing Washer Size: 22MM Aluminum
  • Sealant: Anti-seize
  • Alfa Romeo Part Number: 60506988

The good news is this 2-prong switch is a common design and used by other car companies like Fiat, VW and Audi, so it is readily available. Note, you may have to modify your connector to use a non-original one. Also, be careful to match the temperature specifications. 

Click The Link Below to Read More:

Alfa Romeo Cooling System Specifications

Tuesday, October 25, 2022

Alfa GTV6 Timing Marks

Early USA GTV6 Timing Marks

The Alfa Romeo GTV6 is not an ordinary car, and some of its mechanical components have a bit of an enigma surrounding them. One of these features is the mysterious markings on the crankshaft pulley used for ignition and valve timing. It is essential to have a perfect understanding of these marks, or you can get into trouble, so stick around.

81-83 Alfa GTV6 Timing Marks

While most cars use numbers or hashmark either on the crankshaft pulley or timing cover to verify engine timing, the Alfa GTV6 uses a confusing bunch of letters. On top of that, depending on if you have a US or Euro-spec car, only some of these letters coincide. So if you don't realize you are using a Euro-car repair manual or a North American manual, you can get screwed up. Fear not; we'll help decipher these letters like a pro.

Alfa GTV6 Timing Marks Early USA

Looking at the crank pulley on a North American GTV6, you will see R, F, P, and M etched into the crank pulley. This differs from Euro-spec cars that just have P, F, and M. 

The letters correspond to the following Italian words:

  • R - Ritardato or Retarded
  • F - Fisso or Fixed
  • P - Punto or Point/Dot
  • M -Massimo or Maximum

Above the crank pulley, there will be a pointer on the front engine flange that you line up to these letters.

Early Alfa GTV6 Timing Mark


Alfa GTV6 TDC Timing Mark

On a 1981 -mid-1983 North American GTV6, the marks correspond to:

  • R- 5° +/- 1° ATDC (After Top Dead Center)
  • F and P - TDC (Top Dead Center)
  • M - 26-29° BTDC (Before Top Dead Center)


 Early US GTV6 Timing Spec

Base ignition timing at the 800 -1000 rpm idle with the distributor vacuum line connected should be at the R mark (or 5° +/- 1° ATDC). Note, with the vacuum hose disconnected, timing will advance to the P (TDC) mark.

Timing at 5,000 with the distributor vacuum line disconnected should be at the M mark ( 26-29° BTDC).


Late Alfa GTV6 Timing Marks


Late GTV6 Timing Marks

On some late-1983* and newer North American GTV6, the marks correspond to:

  • P - TDC (Top Dead Center)
  • F- 2° BTDC (Before Top Dead Center)

Cars from about late-83* and up use the Bosch EZ-L digital electronic ignition system where you just set initial advance. The distributor's internal centrifugal advance mechanism is eliminated and combined within the electronic control unit. In addition, a vacuum advance capsule boosts part-throttle performance and fuel economy during part throttle operation. 

Initial ignition timing at the  950 +/- 50 rpm idle speed with vacuum hose disconnected is 2° BTDC. 


European Alfa GTV6 Timing

European Alfa GTV6 Timing Marks

  • P - TDC (Top Dead Center)
  • F-  7° - 10° BTDC (Before Top Dead Center)
  • M - 28-31 ° BTDC (Before Top Dead Center)


The European GTV6 ignition system is similar to the early North American car's setup. Different initial timing, advance curve, and the elimination of vacuum retard are the main differences.


Euro GTV6 Base Timing


Base ignition timing at the 850 -1000 rpm idle with the distributor vacuum line disconnected should be at the F mark (or 7° - 10° BTDC). 


Euro GTV6 Max Timing Mark


Timing at 5,000 rpm with the distributor vacuum line disconnected should be at the M mark ( 28-31 ° BTDC).


Alfa GTV6 Top Dead Center Mark

Alfa GTV6 TDC Timing Mark


  • P - TDC (Top Dead Center)

The P mark on the crank pulley corresponds to TDC on all GTV6 models. 


Timing Mark Degreeing the GTV6 Crank Pulley

My Alfa GTV6 Timing Marks

If you own an Alfa Romeo, you likely enjoy modifying and trying to improve its performance. If you are doing an engine mod, accurately knowing the crankshaft degrees during an event like ignition, valve opening/closing, etc., is vital. With the marks you have on the crank pulley, you can figure out the distance of each degree and mark them off. For example, on my North American 1982 GTV6, every degree is approximately .040" or 1.016mm apart. 

Alfa GTV6 Crank Markings

I have a European distributor installed in my car and want to time my engine at 10° BTDC. I simply measured the distance between P and R (equals 5°) on my crank pulley and came up with approximately 5mm. So, I placed 2 marks 5mm apart BTDC, corresponding to 5° and 10°. Simple. You could do that all around the crank if you desire.



* Documentation shows 1983 50 State (California) emission compliant GTV6 models came with the late ignition systems.

Wednesday, October 19, 2022

Alfa GTV6 Cooling System Specs

 

Alfa GTV6 Cooling System Diagram
1 Thermostatic valve, 2 Water thermometer sender and thermal switch for coolant temperature warning light, 3 Heater, 4 Heater valve, 5 Heater valve control, 6 Coolant temperature warning light, 7 Coolant thermometer, 8 Radiator, 9 Electric fan, 10 Electric fan thermal switch, 11 Pump, 12 Header tank, 13 Header tank cap, 14 Electric fan relay

When you are doing work on the cooling system of your Alfa GTV6, having the specs come in handy.  To save you time, here are some of the ones I've needed to find in the middle of a job. .

You will note that there is an Alfa Romeo recommended a coolant system sealant.  In the old days, OEM manufacturers would add a coolant sealant to help seal the system on brand new cars!


Alfa GTV6 Cooling System Specs

GTV6 Coolant Capacity: 

  • 3.2 gallons / 12 liters

GTV6 Radiator Testing Pressure

  • 15.6 psi (1.1 bar)

GTV6 Radiator Cap Pressure Rating

  • 12.8-15.64 psi (.88- 1.08 bar)

GTV6 Thermostat Temperature

  • initial opening: 180-185°F (81-85°C)
  • fully open: 200°F (95°C)

GTV6 Radiator Fan Cut-In Temperature

  • 185-190°F (84-88°C)

GTV6 Coolant System Tightening Torques

 Water Pump Retaining Bolts

  • 6-6.9 lb/ft (8.1-9.3Nm)

Water Temperature Transmitter on thermostat housing

  • 14.4-18 lb/ft (20-25 Nm)

Engine Temperature Sensor on thermostat housing

  • 10.8lb/ft (15 Nm)

Thermo-time Switch on thermostat housing

  • 21.6lb/ft (29 Nm)

Radiator Cooling Fan Switch

  • 14.4-18 lb/ft (20-25 Nm)


Anti-seize Thread Sealants:  

  • Water Temp Transmitter, Engine Temperature Sensor, Thermo-time Switch threads  on                       thermostat housing.
  • Threads on Cooling Fan Switch in Radiator

Cooling System Sealant

  • Arexons Sealing Powder 4.5 oz (12grams)
  • Alumaseal Powder


Tag:  

Alfa Romeo GTV6 Cooling System Diagram

Source: Alfa Romeo Service Manual, 1981 NA GTV6 Technical Specifications

Welcome to My GTV6 Website

 

1982 Alfa GTV6

Welcome to my Alfa GTV6 website! This place is dedicated to my Alfa Romeo GTV6 and helping others keep their GTV6 on the road. I've owned my GTV6 since 1986, but I parked it 20 years ago when my son was born. So now the time has come to start enjoying my car again. But time hasn't been too kind, so follow along as I get my car road worthy again. We'll have plenty of tech and info to help you, too!

Thanks for visiting!


Chris


My Alfa GTV6 Website Disclaimer

 MyAlfaGTV6.com is an independent enthusiasts' site and is in no way connected to Fiat Chrysler Automobiles N.V. (FCA) and any of its subsidiaries. The use of all names, logos, trademarks or registered trademarks of their respective owners in this site are for reference only and does not imply any connection or relationship between myalfagtv6.com and these companies. The opinions expressed are those of the author and are for entertainment purposes only. If you have any doubts on you ability to perform work discussed or have any issues arising from doing this work, I recommend having it done by a professional. I am not responsible for any issues arising from you reading these posts. Use at your own risk.

Affiliates Disclaimer

 AFFILIATES DISCLAIMER

The Site may contain links to affiliate websites, and we receive an affiliate commission for any purchases made by

you on the affiliate website using such links. Our affiliates include the following:

  • CJ Affiliate by Conversant
  • Amazon Services LLC Associates

Amazon Services LLC Associates Program

We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn advertising fees by linking to Amazon.com and affiliated websites.

Cookies and Privacy Policy

 

----Cookie and Privacy Policy for MyAlfaGTV6.com----


At myalfagtv6.com, we recognize that privacy of your personal information is important. Here is information on what types of personal information we receive and collect when you use and visit myalfagtv6.com, and how we safeguard your information. We never sell your personal information to third parties.

Log Files
As with most other websites, we collect and use the data contained in log files. The information in the log files include your IP (internet protocol) address, your ISP (internet service provider, such as AOL or Shaw Cable), the browser you used to visit our site (such as Internet Explorer or Firefox), the time you visited our site and which pages you visited throughout our site.

Cookies and Web Beacons
We do use cookies to store information, such as your personal preferences when you visit our site. This could include only showing you a popup once in your visit, or the ability to login to some of our features, such as forums.

We also use third party advertisements and/or affiliate programs on myalfagtv6.com to support our site. Some of these advertisers may use technology such as cookies and web beacons when they advertise on our site, which will also send these advertisers (such as Google through the Google AdSense program) information including your IP address, your ISP , the browser you used to visit our site, and in some cases, whether you have Flash installed. This is generally used for geotargeting purposes (showing New York real estate ads to someone in New York, for example) or showing certain ads based on specific sites visited (such as showing cooking ads to someone who frequents cooking sites).

DoubleClick DART cookies
We also may use DART cookies for ad serving through Google’s DoubleClick, which places a cookie on your computer when you are browsing the web and visit a site using DoubleClick advertising (including some Google AdSense advertisements). This cookie is used to serve ads specific to you and your interests (”interest based targeting”). The ads served will be targeted based on your previous browsing history (For example, if you have been viewing sites about visiting Las Vegas, you may see Las Vegas hotel advertisements when viewing a non-related site, such as on a site about hockey). DART uses “non personally identifiable information”. It does NOT track personal information about you, such as your name, email address, physical address, telephone number, social security numbers, bank account numbers or credit card numbers. You can opt-out of this ad serving on all sites using this advertising by visiting:

https://www.google.com/settings/u/0/ads/authenticatedx

You can choose to disable or selectively turn off our cookies or third-party cookies in your browser settings, or by managing preferences in programs such as Norton Internet Security. However, this can affect how you are able to interact with our site as well as other websites. This could include the inability to login to services or programs, such as logging into forums or accounts.

Deleting cookies does not mean you are permanently opted out of any advertising program. Unless you have settings that disallow cookies, the next time you visit a site running the advertisements, a new cookie will be added.

You can read about Google's Privacy Policies for all of their companies here:


Statcounter

StatCounter is a web analytics service used to track activity on this websites. These stats help us understand how people interact with this site and helps us to improve its design and functionality so we can offer a better online experience to our users. If you visit a website which uses the StatCounter service, a 3rd pary StatCounter analytics cookie (called "is_unique") will usually be placed in your browser. This cookie is used only to determine whether you are a first-time or returning visitor and to estimate unique visits to the site. No personal information is stored in the cookie.

In summary, a StatCounter analytics cookie may be placed in your browser in two different ways:

  • You visit the StatCounter website or
  • You visit a website which uses the StatCounter service (i.e. you do not have to visit the StatCounter site in order to find a StatCounter analytics cookie in your browser)
  • You may set your browser to refuse/accept the 3rd party StatCounter analytics cookie by going to the site below:

http://statcounter.com/about/set-refusal-cookie/


Google Analytics

Google Analytics is a web analysis service provided by Google Inc. (“Google”) and through use of cookies, collects information anonymously. This data may include your IP address, operating system and browser type for system administration and in order to create reports. Cookies contain information that is transferred to your computer’s hard drive. These cookies are used to store information, such as the time that the current visit occurred, whether the visitor has been to the site before and what site referred the visitor to the web page. This statistical data is used to help understand how visitors engage with this website. It does not identify any individuals and Google will not associate your IP address with any other data held by Google.

You can opt out of Google Analytics without affecting how you visit this site – for more information on opting out of being tracked by Google Analytics across all websites you use, visit this Google page:

https://tools.google.com/dlpage/gaoptout


AdSense Privacy Policy Provided by



If you have any questions, please contact me.